Sustainability and Cost Reduction in Mining Through Metal Additive Manufacturing

The mining industry faces increasing pressure to improve sustainability while maintaining operational efficiency and profitability. Rising energy costs, stricter environmental regulations, supply chain disruptions, and growing expectations for responsible resource management are forcing mining companies to rethink traditional manufacturing and maintenance practices. Metal additive manufacturing (AM), particularly Laser Powder Bed Fusion (LPBF), has emerged as […]
Rapid Prototyping and On-Demand Manufacturing for Mining Spare Parts

In the mining industry, downtime is one of the most expensive operational risks. A single equipment failure can halt production, disrupt supply chains, and result in losses worth thousands—or even millions—of dollars per day. Traditional spare part manufacturing and procurement methods often involve long lead times, complex logistics, and reliance on overseas suppliers, making rapid […]
High-Performance Metals for Additive Manufacturing in Mining

Introduction The mining industry operates under some of the most extreme and unforgiving conditions in modern manufacturing. Equipment and components must withstand constant abrasion, high mechanical loads, vibration, temperature fluctuations, and corrosive environments. In such conditions, material selection is not just a design decision—it is a critical factor that directly impacts operational efficiency, safety, and […]
Design Optimization for Additive Manufacturing (DFAM Techniques)

Introduction Additive manufacturing (AM) is transforming how manufacturers design and produce parts. But printing a part exactly as it is designed for traditional machining rarely delivers the full benefits of AM. This is where Design for Additive Manufacturing (DFAM) becomes essential. DFAM focuses on designing parts specifically for AM technologies—especially Laser Powder Bed Fusion (LPBF)—to […]
Comparing Traditional Manufacturing vs Metal Additive Manufacturing

Introduction: A Manufacturing Shift Already Underway For more than a century, traditional manufacturing methods such as machining, casting, forging, and fabrication have shaped the backbone of global production. These processes are reliable, scalable, and widely adopted across industries—from automotive to heavy mining equipment and aerospace. However, as industries face unprecedented pressure for faster delivery, lower […]
Waste Reduction and Cost Optimization with Additive Manufacturing

Introduction Additive Manufacturing (AM), commonly known as 3D printing, has rapidly transformed from a prototyping tool into a high-value manufacturing technology used across aerospace, automotive, medical, industrial tooling, and consumer product sectors. One of its most impactful advantages is its ability to significantly reduce waste and optimize overall production costs. By enabling layer-by-layer fabrication, manufacturers […]
Applications of 3D Scanning in Wear Control in the Mining Industry

Applications of 3D Scanning in Wear Control in the Mining Industry Introduction: The Mining Industry’s Ongoing Battle With Wear Wear is one of the most persistent and costly challenges in the mining industry. From crushers and chutes to conveyor systems and mill liners, mining equipment is constantly exposed to extreme abrasion, impact, heat and corrosion. […]
How Metal 3D Printing Is Transforming the Aerospace Industry: New Applications by Airbus and Boeing

Introduction The aerospace industry has always been at the forefront of technological innovation, pushing the boundaries of engineering, performance, and safety. As global demand for lighter, stronger, and more efficient aircraft grows, traditional manufacturing methods are no longer able to keep pace with the sector’s evolving requirements.Metal Additive Manufacturing (Metal AM), particularly Laser Powder Bed […]
Trends in Metal Additive Manufacturing Across Mining and Oil & Gas

Trends in Metal Additive Manufacturing Across Mining and Oil & Gas IntroductionThe mining and oil & gas industries are increasingly adopting metal additive manufacturing (AM) to improve efficiency, reduce downtime, and enable complex, high-performance component production. Metal 3D printing, especially Powder Bed Fusion (PBF), allows companies to manufacture parts with shorter lead times, superior material […]